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Information
Sheets > Is
It a Strait-Jacket
Applying the
ISO 9001:2000 procedures should bring real business benefits and
save money. Why, then, do so many managers who boast registration
to ISO 9001:2000 regard it as something quite detached from their
efforts to improve business performance?
They talk of
excessive paperwork and procedures which slow down the organisation.
Why is the standard so often viewed as a necessary evil - rather
than something that improves effectiveness and efficiency?
Clearly, thousands
of organisations have used ISO 9001:2000 procedures to improve their
systems. So why doesn't it work for everyone?
Many feel forced
to adopt ISO 9001:2000 procedures by customers who insist on registration.
Consequently, right from the start, senior staff see it as an imposition
with few internal benefits.
For this reason,
it is given a low priority - something to be devolved to a subordinate
who probably has insufficient knowledge of what makes the business
effective and has no authority to involve those who really understand
the way things work.
Perhaps worse,
this lack of top-level commitment means that the project is often
delayed. The result can be a hasty interpretation of the standard
"to the letter of the law", which can only be described as an administrative
strait-jacket.
It is important
to recognise that many of the standard's requirements are likely
to be in place already in a well-run organisation and it is unwise
to change them unnecessarily. It is therefore sensible to start
with a gap analysis to identify areas of compliance and non-compliance.
For a system
to be beneficial, the rule must be: start very simply. Identify
the essential, critical processes and include them - but don't try
to document too much. It is important to use familiar language.
If you don't or if the procedures are too complicated, people simply
won't use them. Don't let it become an over-documented burden of
red tape.
It can be useful
to test the need for written procedures (and/or the degree of detail)
against three criteria:
- To what
degree is an activity prone to mistakes?
- How critical
is the activity to success?
- Must it
be done in a certain way and/or sequence?
Many firms
become carried away with gaining certification rather than making
improvements to their working methods. The objective should be to
provide a framework, understood by those who use it, which identifies
the important tasks and helps management and staff to make improvements.
Used sensibly,
ISO 9001:2000 procedures helps to establish "right first time" as
a routine, and reinforces the need to change things for the better.
The whole idea is to get people to focus, bit by bit, on error prevention
rather than error correction.
There is an
important balance to be struck between the degree of detail required
and the level of training. It is inappropriate for technically qualified
staff to document every aspect of their work. Nevertheless, there
are some critical stages which should not be neglected.
Once problems
are identified, they should be addressed in a practical way. It
is not necessary to create elaborate procedures to prevent trivial
problems from recurring.
However, it
is necessary to "eliminate the cause to a degree appropriate to
the magnitude of problems and commensurate with the risks encountered".
In other words, problems should be addressed with a healthy dose
of common sense.
The language
and attitudes of quality professionals do not help. Instead of talking
about "quality systems which meet the requirements of ISO 9001:2000",
we should talk about preventing cock-ups, pleasing customers and
improving profits.
When quality
auditors discover things that have gone wrong, they often haughtily
label them as "non-conformities". Businessmen and managers might
be more receptive if they talked about "possible improvements".
So don't strive
senselessly for certification. Simply set about creating the essential
minimum of paperwork to prevent mistakes. Certification will follow
naturally.
To speak
to the author, call 01454 851135 or email mike@alleryscotts.com
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